Major project today was installing the new hotend assembly on Comrade the 3D printer.
Recently I’ve been wanting to redesign my already custom hotend/direct drive mount as the one I made a few years ago has always been an awkward shape, fitting an extruder assembly that was really designed to be front-mounted, not slung under the X gantry.
I found that someone designed a very cool custom mount for the TwoTrees SP-3/SP-5 series called the Diamond Mount, and decided that it was ideal for my needs. I bought a new hotend with annular ceramic ‘volcano’ heater with integral nozzle thread, which is a very neat recent innovation, with much less mass than a normal volcano hotend block for better thermal performance.
So I spent the last few weeks printing and assembling the bits and pieces. Finally today I did the big job of rewiring everything up to the mount. The odd solder joint, and I added a few heat-shrink labels. Heat-shrink tube transfer labels are so cool.
I ran out of time to really fire things up and work out all the new settings to change for the extruder, hotend thermistor, fans, and work area. Maybe I can do some tomorrow?
Also need to fix up where the wiring goes from the mount to the split sheath. The stock design didn’t have enough space for all the extra wiring for probe, endstop and accelerometer, so I’ll have to modify the design a bit to fit them better.